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Matthai Blog
Tuesday, May 13 2025
The Shift Toward Lithium-Ion Power in Material Handling

Forklifts have long been the backbone of warehousing and manufacturing operations, playing a critical role in material handling and logistics. For years, these machines have relied on internal combustion engines or lead-acid batteries. As technology advances, end users within the market have explored ways to improve power efficiency, improve the safety of their employees, reduce downtime, and reduce their carbon footprint.

There is a rise in demand for more efficient, reliable, and eco-friendly energy solutions. To answer that demand, lithium-ion forklift batteries offer a solution that addresses many of the limitations of outdated power sources.

Why Lithium-Ion Batteries are the Preferred Choice

Several factors contribute to the growing preference for lithium-ion batteries in forklift applications. Here are two of the big ones:

  1. First and foremost is their superior energy efficiency. Lithium-ion batteries have a higher energy density compared to lead-acid batteries, meaning they can store more energy in a smaller space and provide longer run times.
  2. Lithium-ion batteries are known for their rapid charging capabilities. Unlike lead-acid batteries, which can take several hours to charge, lithium-ion batteries can reach full capacity in a fraction of the time, making them an attractive option for high-demand environments. Additionally, opportunity charging is another effective method for short-term charging that causes no damage to the battery.

How Lithium-Ion Forklift Batteries Impact Service Needs

When it comes to a well-running fleet, regular maintenance is crucial. One of the most significant advantages for lithium-ion powered fleets, though, is the reduced maintenance required compared to other internal combustion or lead-acid powered forklifts.

Unlike lead-acid batteries, lithium-ion forklift batteries don’t require watering, acid adjustments, or equalizing charges, which lowers the overall maintenance burden and associated costs.

Internal combustion forklifts have a lower upfront cost. However, an internal combustion engine has more parts than an entire electric forklift. With more moving parts, more frequent service is required, increasing the total cost of ownership (TCO).

What We’re Noticing from Customers

As our customers convert their fleets to lithium-ion-powered forklifts, we expect them to see their ROI within three years. They are running longer shifts without interruption, and experience fewer breakdowns requiring costly repairs.

Lithium-ion batteries also contribute to a safer and more environmentally friendly workplace. They produce no emissions, reducing the carbon footprint and improving air quality in enclosed spaces.

Keeping an Eye on Material Handling

As the industry continues to evolve, we can expect further advancements in electric and automated forklift technology to edge out older ways of operating.

As your material handling partner, we can assure you that lithium-ion forklift batteries aren’t just a trending energy solution– they’re a strategic investment in efficiency, safety, and sustainability. As more facilities experience the benefits firsthand, the shift away from traditional power sources becomes not only logical, but essential.

If you’re looking to reduce downtime, cut maintenance costs, and streamline your operations, we’re here to walk you through the transition. Connect with one of our experts today to explore how lithium-ion solutions can move your world forward!

Posted by: Tony Bowne AT 01:46 pm   |  Permalink   |  Email
Tuesday, April 22 2025

Forklift enclosures are essential for maximizing safety and productivity in warehousing and distribution applications. Having the right cab enclosure and accessories for your lift trucks makes all the difference to keep your operators protected from unwanted objects, debris, or weather without obstructing visibility or airflow.

As a leader in the industry, ProEnclosures forklift enclosures and accessories provide comprehensive solutions to protect your operators and enhance operational efficiency. We’re proud to be able to offer these solutions to our customers.

The Importance of Forklift Safety in Warehousing

As your material handling partner, safety is our number one priority. While equipment manufacturers put safety at the forefront of their product designs, ProEnclosures’ products allow businesses to take a step further and customize forklift enclosures and accessories specifically to their needs.

Forklift enclosures offer increased protection, comfort in the elements, noise reduction, and increased security.

Comprehensive Protection with Full Cab Forklift Enclosures

Full cab enclosures from ProEnclosures offer comprehensive protection for forklift operators. These enclosures shield operators from external hazards, such as falling debris and harsh environmental conditions, which reduces the risk of injury. Additionally, the enclosures are designed to provide a comfortable working environment, which can help improve operator focus and productivity.

Photo by ProEnclosures

By integrating full cab enclosures into your forklifts, you can ensure that your operators are well-protected. This helps them perform their tasks efficiently, even in challenging conditions indoors or outside.

Weather-Resistant Roofs, Windshields, Doors, and Covers for Uninterrupted Operations

Weather conditions can significantly impact warehouse operations, particularly for applications that require forklift operators to work outside. ProEnclosures offers weather-resistant roofs and windshields that protect operators from rain, snow, and harsh sunlight, ensuring uninterrupted operations regardless of the weather.

The polycarbonate material used for the roofs, windshields, doors, and covers is proven to withstand the rigors of daily use, and outperforms similar products made using other materials like acrylic or glass.

By equipping your forklifts with weather-resistant roofs and windshields, you can maintain productivity and safety in all weather conditions, therefore minimizing downtime and operational disruptions.

ProEnclosures Forklift Cab Accessories for Operator Comfort

ProEnclosures goes beyond basic protection by offering a range of additional accessories that allow you to customize your safety solutions. Windshield wipers, and heating and ventilation systems enhance operator comfort and safety, which ultimately improves safety and minimizes spending on avoidable damage.

Photo by ProEnclosures

Contact Matthai Material Handling for Forklift Enclosures for Your Fleet

Investing in forklift enclosures and cab accessories can drastically improve the experience of your forklift operators. With Matthai Material Handling as your material handling partner, you can discover products tailored to your unique operational requirements. By investing in these additional accessories, you’re investing in a safer and more efficient environment for your workforce. Contact us today!

Posted by: AT 01:45 pm   |  Permalink   |  Email